Step 1: We start out with only the best felt hat bodies.

Step 2: The felt is inserted onto a wooden hat block.

Step 3: The process is started by placing the hat on a crown iron.

Step 4: The hat is then placed on a flange to work the brim.

Step 5: The sweat band is then sewn into the hat.

Step 6: The last step is shaping of the brim and crown.

A finished product. Order your own now.